Hot Half Refurbishment SERVICES
Leaking Hot Halves | Hot Half PM Programs | Hot Runner Upgrades
Cost-Effective, Reliable Solutions
for Hot Runner Systems
In the high-demand world of injection molding, effective maintenance of hot runner systems is critical for cost savings and efficient operations. Our Hot Half Refurbishment and Hot Runner Refurbishment services are ideal alternatives to costly replacements, extending the life and performance of your hot runner systems while preserving resources. Unlike traditional OEM solutions, our specialized approach provides faster turnaround times, helping reduce downtime without compromising on quality.
Our expertise covers comprehensive Hot Runner Repairs, including specialized Nozzle Heater Repairs and targeted Hot Runner Upgrades, ensuring your systems return to peak performance quickly and affordably. Rely on our proven techniques to optimize the efficiency and productivity of your equipment—at a fraction of the OEM cost.
A typical hot half refurbishment involves:
- Disassembly and Inspection – We carefully dismantle the hot half, documenting all components and checking for wear, corrosion, contamination, or fatigue.
- Ultrasonic Cleaning & Decontamination – Carbonized resin, degraded material, and color residues are removed using high-performance cleaning processes.
- Component Testing – All heaters, thermocouples, and wiring harnesses are electrically tested and replaced if needed.
- Manifold Service or Rebuild – We inspect and service the manifold, checking for leakage, warping, blocked channels, and thermal issues.
- Valve Gate Repair or Rebuild (if applicable) – We evaluate gate pins, bushings, and actuation systems, replacing or repairing where necessary.
- Seal and Insulation Replacement – Worn seals, insulation blankets, and thermal barriers are replaced to ensure safe and efficient operation.
- Final Assembly, Testing, and Documentation – Once refurbished, your hot half is fully assembled and tested for thermal balance and functionality before shipment.
Comprehensive Hot Runner Services
We provide Hot Runner Refurbishment and Hot Runner Repairs for leading brands including HUSKY, Männer, Mold-Masters, MHT, Otto Hofstetter, Kortec, Sipa, Sacmi, Huiyuan, Huayan, Nissei ASB, Milacron, and more!
Address leaking hot halves quickly with our specialized Hot Runner Refurbishment services. Our technicians provide expert disassembly, thorough cleaning, and precision repair for flooded hot halves, restoring them to full functionality without damage. With our leak-proof guarantee, your injection molding equipment stays protected and leak-free, minimizing downtime and maximizing production efficiency. Trust our proven process for reliable Hot Runner Repairs that extend the life of your systems.
Our Hot Half PM Programs offer comprehensive preventative maintenance to keep your hot runner systems running smoothly and cost-effectively. With a focus on swift turnaround times, our PM programs include meticulous cleaning of manifolds, replacement of worn parts, and essential Hot Runner Upgrades for continued optimal performance. Designed to enhance equipment longevity, our maintenance programs reduce unexpected repair costs, allowing for consistent productivity in your injection molding operations.
Upgrade your injection molding systems with our tailored Hot Runner Upgrades, including advanced Nozzle Heater Repairs, thermocouple controls, and custom part replacements. Our upgrades are engineered to boost performance, reliability, and energy efficiency, helping you avoid the expense of full system replacements. From innovative nozzle housing redesigns to high-performance components, our Hot Runner Refurbishment services enable your equipment to operate at its best, optimizing both production speed and quality.